Total productive maintenance tpm is a strategy that operates according to the idea that everyone in a facility should participate in maintenance, rather than just the maintenance team. The goal of the tpm program is to markedly increase production while, at the same time, increasing employee. Arranged in a logical, userfriendly format, total productive maintenance shows readers how to define and evaluate their existing programs and integrate them with reliability centered maintenance and time and condition based maintenance. Total productive maintenance tpm is an approach to equipment maintenance that aims to achieve a perfect production process by increasing productivity, efficiency, and safety.
Performing manual oee calculations helps reinforce the underlying concepts and. Productivity and reliabilitybased maintenance management. Tpm permanently improves the overall effectiveness of equipment, with the active involvement of operators. Total productive maintenance tpm is a maintenance program, which involves a newly defined concept for maintaining plants and equipment. Tpm brings maintenance into focus as a necessary and vitally important part of the business. Implementing successful total productive maintenance tpm. Total productive maintenance tpm is a system of maintaining and improving the integrity of production, safety and quality systems through the machines, equipment, processes, and employees that add business value to an organization tpm focuses on keeping all equipment in top working condition to avoid breakdowns and delays in manufacturing processes. Presentation on total productive maintenance mahendra k shukla. The goal of the tpm program is to markedly increase production while, at the same time, increasing employee morale and job satisfaction. Waste is defined as any activity that does not add value from the customers perspective. Total productive maintenance preventative maintenance series english and japanese edition seiichi nakajima, norman bodek on.
Total productive maintenance tpm is a system of maintaining and improving the integrity of. Do you have your heating system cleaned before winter. Lessons from the gemba volume 1 is a collection of stories and case studies about applying lss to notforprofit organizations. Short on teory and long on practice, this book provides examples and case studies, designed to provide maintenance engineers and supervisors with a framework for operational strategies and daytoday management and training techniques that will keep their equipment running at top efficiency. To enable total productive maintenance, use a cmms solution. Increase in productivity and overall plant efficiency by 1. Tpm steht im original fur total productive maintenance. Tpm is used by various industries, but works especially well for manufacturersand it can deliver compelling results over time. We also perform a technical study to evaluate tpm implementation results in global companies as well as japanese companies. Introduction to lean manufacturing lean production. Strategies and implementation guide highlights the importance of effective communication on all levels to successful tpm implementation. Tpm was developed by the japan institute of plant maintenance jipm. Online shopping from a great selection at books store.
Gives operators the knowledge and confidence to manage their own machines. Proven strategies and techniques to keep equipment running at maximum efficiency by borris, steve isbn. Total productive maintenance is an innovative approach to maintenance that optimizes equipment effectiveness, eliminates. Tpm total productive maintenance engages operators to improve.
Total productive maintenance tpm is a team and shop floor based initiative focused on optimizing the effectiveness of manufacturing equipment. Total productive maintenance, strategic management, books. Everyday low prices and free delivery on eligible orders. An introduction to total productive maintenance tpm by venkatesh j. It can be considered as the medical science of machines. Abstract the ultimate goal of tpm is to implement perfect manufacturing. Factory managers want highperforming machines that never break down and switch easily from one product to another. This book is jam packed with useful experience examples, and great information. Total productive maintenance second edition by terry wireman 2004, 224pp, illus. This book is the result of studies of a large number of companies operating total productive maintenance tpm around the world, including many japanese organizations which are used as examples of best practice. Total productive maintenance training tpm training online.
To start implementation of tpm firstly top management need to understand that tpm needs to be part of a long. The three goals of tpm are zero unplanned failures, zero product defects, and zero accidents. It is a comprehensive, teambased, continuous activity that enhances normal equipmentmaintenance activities and involves every worker. The function of maintenance is to find, preserve, and expand manufacturing capacity. Total productive maintenance tpm is a series of methods that ensures every piece of equipment in a production process is always able to perform its required tasks so that production is never interrupted. Total productive maintenance and the basic pillars of tpm.
Tpm was developed in the 1970s as a method of involving machine operators in the preventive maintenance of their machines a reaction to increasing specialization and centralization of the maintenance function that had created divisionoflabor barriers between operators and the maintenance. Short on teory and long on practice, this book provides examples and case studies, designed to provide maintenance engineers and supervisors with a framework. Tpm depends on 5s, oee, 8 pillars, autonomous and planned maintenance. It also discusses the role of the right set of tools from the right perspective.
Tpm establishes a total system of preventive maintenance for the entire life of the equipment. Sample of powerpoint in pdf format for tpm total productive maintenance course. Strategies and implementation guide systems innovation book series 9781482255386. Total productive maintenance lean manufacturing and six. The essential strategy is to eliminate the potential of a problem. This concept was first introduced by ms nippon denso co. Total productive maintenance tpm was developed by seiichi nakajima based on the experience of the practical application of maintenance best practices in japan between 1950 and 1970. The core idea of lean manufacturing is actually quite simplerelentlessly work on eliminating waste from the manufacturing process. Pomorski principal consulting engineer brooks automation, inc. It also discusses the role of the right set of tools from the right perspectiveand demonstrates how to obtain a healthy balance of both. Total productive maintenance operational excellence. Total productive maintenance tpm is a maintenance program which involves a newly defined concept for maintaining plants and equipment. Total productive maintenance overview the mission of each pillar is to reduce loss with the ultimate aim of elimination of all losses.
Stephens purdue university press west lafayette, indiana. Total productive maintenance training and programs have been proven to help workers from plantfloor employees to senior executives incorporate maintenance into the everyday performance of the facility, detect developing problems earlier, mistakeproof equipment and reduce breakdowns. Down time for maintenance is scheduled as a part of the manufacturing day and, in some cases, as an integral part of the manufacturing process. Implementing successful total productive maintenance tpm in a manufacturing plant ignatio madanhire, and charles mbohwa abstract this study examines the impact of total productive maintenance tpm implementation on an. Total productive maintenance tpm is a method of maintaining and improving the integrity of production and quality systems through the machines, equipment, employees and the supporting processes. The number, frequency, and severity of equipment breakdowns can be decreased with proper maintenance. Keep your equipment fully functional with total productive maintenance. Total productive maintenance tpm flashcards quizlet. We define the concept of total productive maintenance tpm. This powerpoint will help you to investigate if the introduction of tpm will help you reduce lost time on operating equipment to a tune of 30% or better. When equipment breaks down or performs poorly, it causes serious disruption to your business. In this prerecorded, live training seminar shot at the peterbilt manufacturing training center in denton, tx, mike wroblewski, a senior lean consultant from gemba consulting and the kaizen institute explains why total productive maintenance tpm is not optional for lean thinking companies who rely on machines and equipment to satisfy customer demand. I like the system, but have never helped implement one before.
The goal of the tpm program is to markedly increase production while, at the same. Total productive maintenance a pillar of the toyota. An introduction to total productive maintenance tpm. This pillar centers around the idea that the operators of machinery are capable of keeping up on the routine maintenance and cleaning of their individual stations and the machinery within them. Tpm can be of great value and its target is to improve core business processes. In order for you to get the most out of it you should have some hands on. This approach uses the skills of all employees and seeks to incorporate maintenance into the everyday performance of a facility.
Recent advancements in information systems and computer technology have led to developments in equipment and robotic technology that have permanently changed the characteristics of manufacturing equipment. Introduction to total productive maintenance study guide tpm100sg00100. An assessment of the capabilities of total productive maintenance tpm in the uk foundry industry is presented, together with a comparative study of uk and japanese foundries relating to. It used to be available thrrough productivity press. The writing technique and the contents of the book 3 the pillars of tpm 7 the toyota production system also known as lean manufacturing 12 finally, advice for using the techniques 12 chapter 1. Total productive maintenance strategische instandhaltung mobiler. A system of maintenance covering the entire life of the equipment and the total human resource. Productivity and reliabilitybased maintenance management matthew p. Tpm includes participation by all sectors of the organization that plan, use, and maintain equipment. Tpm helps workers efficiently care for the equipment and machines they work with, which will reduce costs, including money. Shop total productive maintenance books at alibris. Pdf total productive maintenance download ebook for free.
Total productive maintenance 1 my company is moving toward tpm. Tpm improves equipment effectiveness lean production. Buy total productive maintenance tpm book online at. A main pillar of the toyota production system tps is total productive maintenance tpm. Total productive maintenance tpm achuthan rajagopal. Total productive maintenance tpm explained creative. It contains examples and illustrations of how the tpm philosophy can be adapted and implemented as part of a lean enterprise strategy. Use this editable professional powerpoint presentation to teach tpm and maximize equipment effectiveness. Tpm ensures quicker availability of quality spares, materials and other services as the persons responsible for these are also more involved and connected with maintenance and upkeep of equipment. Tpm is a tried and tested way of eliminating waste, saving money and making factories better places to work. Implementing total productive maintenance preventative maintenance series english and japanese edition. According to research conducted by the lean enterprise research centre lerc, fully 60% of production activities in a. Heute wird tpm auch als total productive manufacturing oder total productive management im sinne. A new alternative to total productive maintenance tpm.